Chevy Volt Battery Upgrade: What You Need to Know

The Chevrolet Volt, General Motors’ groundbreaking plug-in hybrid, has been a pioneer in the electrified vehicle market, providing drivers with a unique blend of electric and gasoline-powered driving.

As the first-generation Volt models have aged, some owners are exploring the possibility of upgrading their battery packs for enhanced performance or as a solution to aging battery concerns.

In this article, we’ll delve into the key aspects of Chevy Volt battery upgrades to help you understand the options available.

The Aging Challenge

The first-generation Chevy Volts, manufactured from 2010 to 2015, heralded a new era of plug-in hybrid vehicles with their innovative 18.4-kWh lithium-ion battery pack. While these batteries were cutting-edge at the time, the inevitable aging process poses a unique challenge for owners.

As the Volt gracefully weathers the passage of time, its rechargeable heart—the lithium-ion battery—may undergo a natural degradation process. This gradual decline can manifest as a reduction in electric range and overall performance. Owners who have clocked substantial mileage on their Volts might find themselves grappling with the reality of diminished battery capabilities.

The Aging Challenge becomes more apparent as the once-potent battery grapples with wear and tear. Electric range, a hallmark of the Volt’s appeal, can dwindle, prompting owners to rely more on the internal combustion engine. Performance, too, may show signs of fatigue, impacting acceleration and responsiveness.

To address this challenge, many Volt enthusiasts turn to battery upgrades. Embracing newer, advanced battery technologies not only revives the electric capabilities but also injects a fresh dose of vitality into these pioneering plug-in hybrids

Remanufactured Battery Packs

Several companies, such as GreenTec, have been offering remanufactured battery packs for the Chevy Volt.

These replacement packs are often rebuilt using salvaged components from original Volt batteries, providing a cost-effective alternative to purchasing a brand-new battery from the manufacturer.

Important: EV battery replacement can cost $1000s. To avoid high-voltage battery replacement, there are some things you can do. Read this article to find out the 10 best ways to maximize EV battery life and save tons of money!

Cost Considerations

The decision to upgrade a Chevy Volt’s battery is multifaceted, involving various considerations, with costs being a central aspect. Below, we delve deeper into the factors influencing the costs of a Chevy Volt battery upgrade, providing you with essential insights into this substantial investment.

The primary component contributing to the cost of a Chevy Volt battery upgrade is the replacement battery pack. Remanufactured battery packs are often favored for their balance between reliability and cost-effectiveness.

Companies like GreenTec specialize in offering remanufactured Volt battery packs, and their prices typically range from $2,000 to $3,000. However, it’s crucial to note that new battery packs, though less common due to their higher costs, can be priced between $4,000 to $6,000.

In addition to the battery pack cost, owners need to consider installation charges. While some enthusiasts might attempt a DIY installation, it’s a complex task that requires specialized knowledge and tools.

Opting for professional installation ensures the job is done correctly and safely. Installation costs can vary, but on average, they range from $1,000 to $2,000, depending on the service provider and location.

Replacing a Volt’s battery pack is undeniably a substantial investment. The cumulative expense of the remanufactured battery pack and installation charges can approach or even exceed the vehicle’s current market value.

Prospective upgraders must carefully evaluate whether a battery upgrade aligns with their budget, considering the overall condition of their vehicle and its potential resale value.

While the upfront costs may seem significant, it’s essential to assess the long-term benefits and potential return on investment. A new or remanufactured battery pack can significantly extend the vehicle’s lifespan, offering more years of efficient and eco-friendly driving.

Owners should weigh the costs against the extended usability of the vehicle and potential savings on fuel and maintenance costs in the years to come.

Also read: Chevy Volt Battery: Warranty, Replacement Cost, Lifespan, etc.

Enhanced Performance and Range

Some Volt owners explore battery upgrades not just to replace a failing battery but to gain additional electric range or improved performance. Upgrading to a higher capacity or technologically advanced battery pack might offer benefits like extended all-electric driving range and improved overall efficiency.

DIY vs. Professional Installation

While some automotive enthusiasts might consider a do-it-yourself battery upgrade, the complexity and safety considerations of working with high-voltage systems make professional installation highly recommended.

Specialized tools and equipment, along with expertise in handling electric vehicle components, are crucial for a successful and safe battery replacement.

Exploring Future Options

As electric vehicle technology continues to advance, new solutions for Chevy Volt battery upgrades might emerge.

Keeping an eye on industry developments, including advancements in battery technology and aftermarket solutions, can be beneficial for Volt owners looking to stay ahead of the curve.

Considering Vehicle Lifecycle

Owners facing a battery replacement decision should consider the overall condition of their Chevy Volt.

If the vehicle has other significant issues or if the cost of battery replacement is prohibitive, it might be more practical to explore selling or trading in the vehicle for a newer model.