DIY Guide to Replacing the Charging Port in a Chevy Volt

If you’ve found yourself with a broken charging port on your 2013 Chevy Volt and are looking for a cost-effective solution, you’re not alone. Many Volt owners have faced similar issues and successfully replaced the charging port themselves.

In this article, we’ll provide you with a step-by-step guide based on the experiences shared in a forum thread, empowering you to undertake this task confidently.

Table of Contents

Materials Needed

  1. New charging port (Part number: 23281030)
  2. Torx driver (size may vary, check your specific model)
  3. Basic hand tools
  4. Safety gloves and eyewear
  5. Plastic trim removal tools
  6. Optional: Tub and Tile silicone, spray-on rubber coating for added protection


1. Gather Necessary Materials: Ensure you have the correct replacement part (23281030) and the required tools before starting the process.

2. Disconnect High Voltage: While it’s not mandatory for the charging port replacement, for added safety, you can disconnect the high-voltage system. Locate the high-voltage connector under the console and unplug it. Always disconnect the 12V battery first if you choose to disconnect the high voltage.

3. Remove the Bezel: Use plastic trim removal tools to carefully pry and remove the bezel around the charging port. This step should reveal the bolts securing the charging port.

4. Access the Charging Port: Contrary to some misconceptions, you don’t need to remove the wheel well splash guard. Instead, access the charging port through the port door hole. If needed, refer to YouTube videos for visual guidance.

5. Identify and Remove Bolts: Locate the bolts securing the charging port. Use a Torx driver to carefully remove them. Keep track of the bolts to ensure they can be reinstalled correctly.

6. Detach the Old Charging Port: Once the bolts are removed, carefully detach the old charging port. Be cautious with any plastic clips or attachments, and take note of their positions.

7. Install the New Charging Port: Align the new charging port in the same position as the old one. Secure it in place by reattaching the bolts. Ensure everything is snug but not overtightened.

8. Replace Bezel: Put the bezel back in its place, making sure it is securely attached. Apply even pressure to avoid any damage to the trim.

9. Reconnect High Voltage (if disconnected): If you disconnected the high-voltage system earlier, reconnect it. Remember to connect the 12V battery first before the high voltage.

10. Optional: Protective Coating: To enhance water resistance, consider applying a layer of Tub and Tile silicone or a spray-on rubber coating around the charging port. This step is optional but can provide additional protection against the elements.

Important: EV battery replacement can cost $1000s. To avoid high-voltage battery replacement, there are some things you can do. Read this article to find out the 10 best ways to maximize EV battery life and save tons of money!

People Also Ask:

What type of charging port is the Chevy Volt?

The Chevy Volt features a standard SAE J1772 charging port, commonly used for Level 1 and Level 2 charging. This industry-standard port ensures compatibility with most public charging stations and home charging equipment.

How do you open the charging port on a Chevy Volt?

Opening the charging port on a Chevy Volt is a simple process. When the vehicle is unlocked, press the button on the driver’s side door near the handle, or use the key fob to open the charging port door. The door will release, allowing access to the charging port.

How much does an electric car charging port cost?

The cost of an electric car charging port can vary depending on the make and model of the vehicle. In the case of the Chevy Volt, the replacement charging port (Part number: 23281030) was mentioned in the forum thread to be available online for around $75.

It’s essential to check with reputable suppliers, dealerships, or online marketplaces for the most accurate and up-to-date pricing information. Keep in mind that labor costs for installation, if done by a professional, may also contribute to the overall expense.

Also read: Chevy Volt Battery: Warranty, Replacement Cost, Lifespan, etc.


Congratulations! You’ve successfully replaced the charging port in your 2013 Chevy Volt, saving both time and money compared to dealership quotes.

Always exercise caution, follow safety guidelines, and refer to the specific instructions in your vehicle’s service manual for any additional details. Now you can enjoy hassle-free charging with your renewed charging port.